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Precision die cutting with advanced Bobst technology for superior quality and control.

The process starts with designing and creating a die specifically tailored to the carton’s dimensions. At Royal Paper Box, we have our own in-house die-making department equipped with a Penta Laser LTF 2015, ensuring precision and efficiency from the very beginning. Once the durable paperboard is ready, it is fed into a die-cutting machine, where the die cuts the shapes and creates creases for easy folding. After cutting, the excess material is removed and recycled, and the individual cartons are blanked for further processing.

 

Royal’s Die Cutting Department is equipped with an incredible seven Bobst die-cutting presses ranging from 40″ to 56″ sheet width. Our five Bobst 106PER 42″ presses are equipped with the latest power register technology to ensure that each sheet is cut in near-perfect register, regardless of bounced sheets in printing. Our cutting dies are laser cut and knifed in-house, thereby keeping quality and lead-time under our control.

Why Royal Paper Box?

  • Bobst Power Registration ensures accurate print to die cut registration
  • Large amount of equipment ensures speed to market
  • Bailing system to recycle all scrap/waste
Die Cutting Process

Die Cutting Steps

Die Board Preparation

Die Board Preparation

A bending machine, guided by detailed die-making files, further refines the die board, skilled technicians manually hammer the die board to exact specifications. This meticulous work lays the foundation for accurate cutting and creasing. The blend of manual expertise and advanced machinery produces a robust and precise die board, ready for high-quality packaging production

Penta Laser LTF 2015

Penta Laser

The Penta Laser LTF 2015, a cutting-edge, high-power laser system that enhances manufacturing efficiency by burning dies faster and more accurately than previous methods. This eco-friendly technology uses less electricity, reducing our environmental footprint.

Automated Cutting

Automated Cutting

A Bobst die-cutting machines automates cutting with precision, speed, and efficiency. With cutting-edge automation, it guarantees smooth operation and consistent high-quality output. Automation allows precise cutting, stripping, and blanking in one shot, reducing manual intervention, setup time, and production time.

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Frequently Asked Questions

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Royal paper Box

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Need assistance with your project? Send us a note and our sales team will reach out for more information. We have a structural design and rapid prototyping department that help you.

For immediate attention call us!
Telephone (323) 728-7041

Business Hours
Monday thru Friday
8:00 AM to 5:00 PM

Royal Paper Box Co Building

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